First I plopped down a bunch of water-based clay for the bed, to create the wall for my mold. I used a crayola brand earth clay that we sell at work and it worked fine. Was a little too soft maybe, required a bit of extra cleanup when removing the clay at the end, but otherwise okay.

Next I smoothed out the clay bed, about halfway up the sculpt (between the fingers is the worst, possibly my least favorite part of the whole process).

Then I sprayed the whole thing with a quick layer of Clear Coat, mixed up a pea-soupy batch of Ultracal, and brushed on my first layer.

After two more layers of soupy Ultracal...

And about 1/2" layer of Ultracal coated burlap...

Next came the super thick, clay-like layer of Ultracal to finish it up...

And finally, after the top half set up, I flipped it, peeled off the clay bed, cleaned up the residue of the water-based clay with a soft damp brush, and now I'm ready for the second half...

Ideally, there should be a little more space around the edges, particularly near the feet, fingers, and head, and also more space between the arms and torso, but I had to squinch him in a bit more than I should have because of the size of my toaster oven. Now I'm off to finish the sculpt of my mermaid...
2 comments:
Nice work, Jeffery! A lot of work to make puppets, eh? Fun but a lot. Are you happy with your film idea for him?
good stuff...
I have underestimated the ammount of my ultracal more than once too...ha!
jriggity
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